![]() Remove the bolts 2 ea per side, and place them in a Ziploc bag labeled Tank Cowling, Starting at the rear of the tank cowling, slowly apply a small amount of pulling force as close to the cowling plunger as possible. There are 4 plungers on each of the tank cowling's, study photos #4 and #5 below. Use caution pulling the cowling plungers away from the rubber grommets. This will be your first chance to practice being careful. Your bike all Naked when your done reading this thread. Holds left and right Lower fairing sides together. Nylon 8mm pull pin rivet with button pulled out. Fairing rear bolt 6X14 with metal Collar, 1 ea per side. Fairing front bolts 5X16 with nylon washers, 2 ea per side. Bolts that hold the fairings to the bike, Ill circle the ones for each fairing set. All the tools used to remove the fairings and gas tank from the bike. You can use this link Fairing parts or the ninja 400 parts list found here on the forums to further identify your bike parts. store the 6 fasteners in a Ziploc bag labeled Lower Fairing. Remove all bolts and 1 Lrg 8mm Nylon Pull Pin Rivet Photo#6, Carefully pull the bottom of the lower fairings towards you and up to remove. Even in warm weather you need to take your time and be cautious - Ill try and point out problem areas. If you have to force it somethings wrong, Study the photos and see if your missing something. This project will take you about an hour to complete if you have some experience and longer if you dont. ![]() Note: Cold weather means rubber is less pliable, it will require extra care not to break your fairing stand-offs or plunger while pulling them out of the rubber grommets, take your time and go slow. Tool List: 3mm, 4mm, 5mm Allen Wrench - an 8mm and 10mm Socket & Ratchet or Wrenches - Adjustable Wrench - Micro Flat head screw driver - Long Phillips Screw Driver and dental pick as shown in photo #1. when the center button is pulled out 3mm above its casing you can install the rivet.Ī very minimal amount of tools are needed to remove all the fairings and gas tank. When the center button is depressed 3mm inward below its casing you can remove the rivet. When the center button is flush with its casing its in the locked position. Note: Small Nylon Push Pin Rivet, these have 3 positions " Locked, Remove and Install " see photo #5. stands are not required - just makes it a bit easier. A rear and front stand optimally, But having the bike in an upright position using just a rear stand will make life better. Its easier to remove the fairings using a pair of stands. These posts also show the fairing removal sequence, each fairing section will have its own post in this thread. There was no lock tight found on any of the bolts during the fairing removal process. ![]() I removed my fairings and tank to get them painted and figure some may benefit from photos of all the nuts and their location. Ninja 400 Fairing Removal - The Nuts and Bolts.
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